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FLEX Guide Modules
Featuring the same innovative concept as the fixed radius Wire Wizard® Guide Modules, the Guide Module® FLEX System is designed especially for welding applications using a traversing axis, gantry or boom. The FLEX utilizes a series of rollers with bearings to eliminate skid friction on the wire, providing a smooth, consistent wire feed. Ideal for many applications utilizing igus® Track Systems. Compatible with solid wires (ferrous or non-ferrous) .035 to 1/16” (0.9–1.6mm). End caps (sold separately) are 1/4″ NPT-F threaded to fit A-4 style quick disconnects (not included). Patent pending design.
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End Cap Kit for FLEX Modules
End caps are required when installing FLEX Modules. Each kit includes one of each end style cap. Each end cap is 1/4″ NPT-F threaded to fit A-4 style quick disconnect fittings.
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FLEX Guide Modules for Large Wire
Featuring the same innovative concept as the fixed radius Wire Wizard® Guide Modules, the Guide Module® FLEX System is designed especially for welding applications using a traversing axis, gantry or boom. The FLEX utilizes a series of rollers with bearings to eliminate skid friction on the wire, providing a smooth, consistent wire feed. Externally mountable to select igus® Track Systems. Large FLEX Modules are compatible with steel wire 1/16″ to 5/32” (1.6–4mm), making them an ideal solution for SAW welding applications. End caps (sold separately) are 1/2″ NPT-F threaded to fit Large Guide Module Fittings. Patent pending design.
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End Cap Kit for Large FLEX Modules
End caps are required when installing Large FLEX Modules. Each kit includes one of each end cap. Each end cap is 1/2″ NPT-F threaded to fit Large Guide Module fittings. Two kits are available, one with a flange for mounting (inc. 4 mounting holes) and one without. End caps are 1/2″ NPT-F threaded to fit Large Guide Module Fittings.
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Mounting Channel for FLEX Modules
Aluminum mounting channel for Wire Wizard® FLEX Guide Modules is available in 4 ft (1.2m) sections and may be linked together using the Mounting Channel Splice Kit. Each piece of channel features two mounting holes (one on each end) and holes for attaching the splice kit or the Guide Module FLEX End Cap Mounting Kit.
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Mounting Channel Splice Kit
Each splice kit contains a channel insert and attachment hardware for connecting two sections of aluminum mounting channel for the Wire Wizard® FLEX Guide Modules.
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End Cap Channel Mount Kit
Each end cap mounting kit contains the necessary attachment hardware to mount Wire Wizard® FLEX Guide Modules to the end of the mounting channel.
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Adapter for Connecting FLEX to Stationary Modules
Adapter for connecting standard FLEX Guide Modules to stationary mounted Guide Modules, including the WGM-1, WGM-M-1 or WGM-1-S.
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Mounting Brace for Single FLEX Connection to 90° Modules
Mounting brace for attachment of single WGM-M-1 90° Module assembly (in “S shape”) to FLEX Guide Modules. Brace is designed for mounting to mobile platforms near the robot.
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Mounting Brace for Triple FLEX Connection to 90° Modules
Mounting brace for attachment of up to three WGM-M-1 90° Module Assemblies (in “S shape”) to FLEX Guide Modules. Brace is designed for mounting to mobile platforms near the robot.
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Guide Module Extension Arms
Two styles of Guide Module Extension Arms are available:
- Pivoting Adjustable Extension Arms pivot upward to allow easy wire changeover with drums or reels. Two adjustable arms are available – a short arm that extends 10″ (254 mm) to 18″ (457 mm), and the long arm extends 20″ (508 mm) to 36″ (914 mm).
- The Adjustable Height Extension Arm extends 2″ (51 mm) to 13″ (330 mm), with an adjustable height up to 6.5″ (165 mm).
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Guide Module Support Brackets
A selection of support brackets are available for mounting Wire Wizard® Guide Modules on top of the weld cell wall and other areas. Mounting bolts not included.
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Guide Module Face Mount Bracket
Face Mount Brackets are ideal for mounting Wire Wizard® Guide Modules on top of the weld cell wall and other areas. Allows 360° directional adjustment of the Guide Module, which may be secured using the WGM-A5 connector or the A-10HM compression fitting. Non-insulated brackets may be insulated using the WGM-A5 connector. Note: Non-insulated bracket (p/n WGM-A-10BK) does not include mounting bolts.
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Guide Module L Bracket Kit
The L-Bracket Mounting Kit is ideal for mounting Wire Wizard® Guide Modules on top of the weld cell wall and other areas. This bracket is recommended when using a 90°, 135° or 180° Guide Module assembly going over the weld cell wall.
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Guide Module Swivel Kits
Swivel Kits for Wire Wizard® Guide Modules allow 360° rotation for welding applications with a high degree of mobility. All kits feature a heavy duty swivel with bearings built for industrial applications. Guide Modules shown in images not included. Swivel kits available include:
- Swivel kit for drum hoods (WGM-HSK-15)
- Swivel kit for rotation between two modules (WGM-MSK-14)
- Swivel kit for Lincoln Electric® Series 10 Feeders (WGM-FSK-L)
- Swivel kit for Panasonic/OTC® Feeders (WGM-FSK-P)
- Swivel kit with male disconnect fitting for other feeders/female quick disconnects (WGM-FSK-14)
- Swivel kit for Guide Module Stand (WGM-STAND-SW-14)
- Bracket mounted swivel kit (WGM-SW-BM)
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Guide Module Wall Mount Kits
Standard Wall Mount Kits for Wire Wizard® Guide Modules are available for single sided or double sided wall mounted installations on thin walls or cages up to 3/8″ (9.5mm) thick. An Adjustable Wall Mount Kit is available for installations on walls up to 3″ (76mm) thick.
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