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FLEX Guide Modules
Featuring the same innovative concept as the fixed radius Wire Wizard® Guide Modules, the Guide Module® FLEX System is designed especially for welding applications using a traversing axis, gantry or boom. The FLEX utilizes a series of rollers with bearings to eliminate skid friction on the wire, providing a smooth, consistent wire feed. Ideal for many applications utilizing igus® Track Systems. Compatible with solid wires (ferrous or non-ferrous) .035 to 1/16” (0.9–1.6mm). End caps (sold separately) are 1/4″ NPT-F threaded to fit A-4 style quick disconnects (not included). Patent pending design.
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End Cap Kit for FLEX Modules
End caps are required when installing FLEX Modules. Each kit includes one of each end style cap. Each end cap is 1/4″ NPT-F threaded to fit A-4 style quick disconnect fittings.
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FLEX Guide Modules for Large Wire
Featuring the same innovative concept as the fixed radius Wire Wizard® Guide Modules, the Guide Module® FLEX System is designed especially for welding applications using a traversing axis, gantry or boom. The FLEX utilizes a series of rollers with bearings to eliminate skid friction on the wire, providing a smooth, consistent wire feed. Externally mountable to select igus® Track Systems. Large FLEX Modules are compatible with steel wire 1/16″ to 5/32” (1.6–4mm), making them an ideal solution for SAW welding applications. End caps (sold separately) are 1/2″ NPT-F threaded to fit Large Guide Module Fittings. Patent pending design.
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End Cap Kit for Large FLEX Modules
End caps are required when installing Large FLEX Modules. Each kit includes one of each end cap. Each end cap is 1/2″ NPT-F threaded to fit Large Guide Module fittings. Two kits are available, one with a flange for mounting (inc. 4 mounting holes) and one without. End caps are 1/2″ NPT-F threaded to fit Large Guide Module Fittings.
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Mounting Channel for FLEX Modules
Aluminum mounting channel for Wire Wizard® FLEX Guide Modules is available in 4 ft (1.2m) sections and may be linked together using the Mounting Channel Splice Kit. Each piece of channel features two mounting holes (one on each end) and holes for attaching the splice kit or the Guide Module FLEX End Cap Mounting Kit.
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Mounting Channel Splice Kit
Each splice kit contains a channel insert and attachment hardware for connecting two sections of aluminum mounting channel for the Wire Wizard® FLEX Guide Modules.
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End Cap Channel Mount Kit
Each end cap mounting kit contains the necessary attachment hardware to mount Wire Wizard® FLEX Guide Modules to the end of the mounting channel.
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Adapter for Connecting FLEX to Stationary Modules
Adapter for connecting standard FLEX Guide Modules to stationary mounted Guide Modules, including the WGM-1, WGM-M-1 or WGM-1-S.
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Mounting Brace for Single FLEX Connection to 90° Modules
Mounting brace for attachment of single WGM-M-1 90° Module assembly (in “S shape”) to FLEX Guide Modules. Brace is designed for mounting to mobile platforms near the robot.
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Mounting Brace for Triple FLEX Connection to 90° Modules
Mounting brace for attachment of up to three WGM-M-1 90° Module Assemblies (in “S shape”) to FLEX Guide Modules. Brace is designed for mounting to mobile platforms near the robot.
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Wire Guide Caps
Wire Guide Caps are required for initial wire feeding when using Wire Guide Modules with cored wires. Simply crimp the guide cap onto the end of the wire and feed wire to the feeder. Guide Caps may also be used with other wires to avoid hang-ups when initially feeding wire from a new package to the feeder. 100 caps/pkg.
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