Products

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    Quick Disconnects for HD Connectors

    Wire Wizard® HD Quick Disconnects feature 8 ball bearings with a rubber o-ring for secure conduit connections throughout the wire delivery system. Other disconnects on the market often only have 3 ball bearings, resulting in a loose connection that can result in unnecessary downtime. These male threaded disconnects (3/8″ NPT or 1/2″ NPS threads) are compatible with Wire Wizard® HD fittings only (commonly used for large wire/SAW applications).

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    Bulkhead Connectors

    Wire Wizard® Bulkhead Connector Kits are designed to connect the wire delivery system from the outside to the inside of the weld cell, typically over the top of a wall or through the wall using a cage mount kit. Kits feature two A-4-ST quick disconnect fittings to connect conduit.

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    Adapter Fittings

    Wire Wizard® Adapter Fittings are available with NPT male (M) or female (F) threads (or both) for optimum sealing. Interior shoulders are countersunk for restriction-free wire feeding.

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    Extra Flexible Conduit – Pre-cut

    Our most durable conduit displays exceptional wear characteristics and very low friction coefficient. Perfect for robotics, gantry, linear, or any application where a tighter radius is required. All Extra Flexible Conduit features a spatter-resistant outer jacket, low friction smooth-feed wire coating and patented elliptical wire spring liners. For help choosing the correct conduit, see recommended conduit size reference chart below.

    Pre-cut lengths include swaged-on connectors on each end and strain relief connectors are optional, but highly recommended – especially for robotic applications. For custom lengths, select the correct size and closest length from the drop down, then enter custom length in the box below.

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    Extra Flexible Conduit – Bulk 100 ft

    Our most durable conduit displays exceptional wear characteristics and very low friction coefficient. Perfect for robotics, gantry, linear, or any application where a tighter radius is required. All Extra Flexible Conduit features a spatter-resistant outer jacket, low friction smooth-feed wire coating and patented elliptical wire spring liners. For help choosing the correct conduit, see recommended conduit size reference chart below.

    Bulk lengths are available in 100 ft (30.5m) rolls and require compression style conduit connectors based on installation needs.

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    Extreme Flex Conduit – Pre-cut

    Extreme Flex Conduit is designed for robotic welding applications requiring a high degree of mobility and flexibility. It features the same low friction elliptical wire spring liner as the Extra Flexible Conduit (FC-X), only with a single spatter-resistant outer jacket to provide more flexibility. Extreme Flex conduit is the ideal choice for robotic weld cells with a tight space between the wire source and the robot. Suitable for wire sizes up to .052 (1.3mm).

    Pre-cut lengths available in 9.8 ft (3m), 16.4 ft (5m), 24.6 ft (7.5m) or 32.8 ft (10m) with attached fittings for Wire Wizard® or Panasonic® style disconnects. Polymer strain reliefs are included on all pre-cut lengths for increased strength & durability.

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    Extreme Flex Conduit for Aluminum

    Extreme Flex Conduit for aluminum wire features a durable advanced polymer liner for smooth wire delivery. Designed for robotic welding applications requiring a high degree of mobility, it features the same low friction elliptical wire spring liner and spatter-resistant outer jacket as the Extreme Flex Conduit for ferrous wires.

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    Green Polymer Conduit – Pre-cut

    Wire Wizard® Green Polymer Conduit is known throughout the industry for its longevity and low friction coefficient. It’s your first choice for stationary or moving feed units, and is also the recommended conduit for aluminum wire applications. EC-4-R conduit features an advanced polymer formula for extended wear and durability. For help choosing the correct conduit, see recommended conduit size reference chart below.

    Pre-cut lengths include attached self-threading bayonets on each end. For custom lengths, select the correct size and closest length from the drop down, then enter custom length in the box below.

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    Green Polymer Conduit – Bulk

    Wire Wizard® Green Polymer Conduit is known throughout the industry for its longevity and low friction coefficient. It’s your first choice for stationary or moving feed units, and is also the recommended conduit for aluminum wire applications. EC-4-R conduit features an advanced polymer formula for extended wear and durability. For help choosing the correct conduit, see recommended conduit size reference chart below.

    Bulk lengths are available in 50, 100, 250 or 500 ft rolls and require conduit connectors based on installation needs.

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    Self Threading Conduit Fittings

    Self threading fittings for polymer conduit offer quick & easy installation and are recommended for most welding applications. Steel fittings available for all conduit sizes, brass fittings are available for EC-4-R conduit (for non-ferrous wire applications).

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    Compression Style Conduit Fittings

    Compression style fittings include a ferrule that fits the proper conduit size. They are required for black Extra Flexible Conduit installations where the conduit is not pre-cut with fittings and may also be used on polymer conduit. All connectors (except HD style for large wire conduit) fit A-4, A-5 or A-3 style quick disconnects including those used on feeder inlet guides. Replacement ferrules also available.

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    Telescoping Conduit Kit

    Changing out wire drums is quick & easy with the Telescoping Conduit Quick Disconnect Kit. Simply disconnect from the drum hood and slide the conduit up, then slide it back down to reconnect to the next drum of wire. Kit includes two linked pieces of our green polymer conduit with connector ends that can extend up to 5’ (1.5m)

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    Conduit Strain Relief Connectors

    Steel strain relief connectors are available for both Polymer and Extra Flexible Conduit. Strain relief connectors are strongly recommended for robotic welding applications and any installations where the conduit is subject to significant bending or flexing.

    Length: 10.5″ (267mm)

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    Replacement Ferrules

    Replacement ferrules for compression style conduit connectors. For installations using compression fittings, ordering extra ferrules is highly recommended. Choose the proper size ferrule based on the compression fitting part number.

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    Polymer Conduit Cutter

    The heavy duty Polymer Conduit Cutter is designed to trim all sizes of polymer conduit with ease. The heat treated steel cutting blade cleanly cuts through conduit. 8.5” (216mm) long.

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    Polymer Conduit Countersink Tool

    Use this ratcheting Countersink Tool for countersinking the ends of polymer conduit to prevent wire hang-ups. Required for proper installation, except on pre-cut lengths with connectors pre-installed.

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