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Wire Pilot® Drive Rolls
Heavy duty drive rolls for the Wire Pilot® Feed Assist are hard chromed and polished for maximum performance and durability. Drive rolls are available for all common wire sizes from .035″ (0.9mm) to 3/16″ (4.8mm) to cover both MIG and SAW welding applications. Sold individually.
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Wire Pilot® Inlet Guides
Inlet guides are available for both the oil-free and oiled models of Wire Pilot Feed Assist with female threads for quick disconnects (A-4 and A-4HD) or with ceramic inlets. Standard inlets with 1/4 in. NPT-F threads are included on the oil-free model (PFA-LM-15). The oiled Feed Assist model (PFA-LM) requires A-1B-C inlet guide(s) or other inlet based on the welding application.
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Guide Module Feed Assist Adapters
Fixed and swiveling adapters are available for mounting Wire Guide Modules on top of the oil-free Feed Assist (PFA-LM-15) or the oiled model (PFA-LM). Guide Modules shown in images not included.
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Wire Pilot® Drum Adapters
Wire Pilot® drum adapters are designed for securely mounting the Wire Pilot® Feed Assist on top of a Wire Wizard® drum hood. Wire Wizard® drum hoods are reinforced to support the additional weight, mounting the Feed Assist on other drum hoods may result in damage to the hood and/or the Feed Assist. Drum adapters include a ceramic inlet to eliminate wire shaving.
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Wire Pilot® Mounting Brackets
Wire Pilot® mounting brackets are compatible with both models of Feed Assists (oiled model shown in photos). Two options are available: A Wall Mount Bracket for mounting in a fixed position, and a Pivoting Extension Arm that allows the Feed Assist to pivot upward for easy wire drum change-outs.
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Silencer-Reclassifier
Replaces standard muffler/filter on either Wire Pilot® Feed Assist model. Reduces noise and eliminates oil drainage on oiled model (PFA-LM).
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Wire Retract Kit
The Wire Retract Kit serves as an automated forward/reverse control for the Wire Pilot® Feed Assist and also as an emergency shutoff. The solenoid allows the wire feed to be reversed when necessary and shuts down the motor immediately in case of an emergency. Compatible with both Feed Assist models.
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Solenoid Kit (24V)
The 24V Solenoid Kit serves as an automated electronic shutdown for the Wire Pilot® Feed Assist and also as an emergency shutoff. The solenoid prevents the loss of air pressure when the motor is not in use and shuts down the motor immediately in case of an emergency. Compatible with both Feed Assist models.
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Replacement Filter-Regulator-Lubricator
A filter/regulator/lubricator (FRL) is included with all new Wire Pilot® Feed Assist models. This is a direct replacement if your current FRL has been damaged or is inoperative.
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Replacement Bail Gear Assembly
The Replacement Bail Gear Assembly is compatible with PFA-LM-20 and PFA-LM model Wire Pilot® Feed Assists. Each assembly includes all components required to replace the gear and bearings on the bail side of the Pneumatic Feed Assist.
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Non-Stop® 2 & 4 Station Systems
The Non-Stop® Wire Dispensing System features an innovative process that joins the end wire from the current drum in use with the start wire of a new full drum, eliminating downtime for wire changeover. Both butt-welding and flash removal operations take only seconds and the two wire ends may be joined during the welding cycle. Butt Welder Docking Station shown in photo sold separately.
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Butt Welder Docking Station
The Butt Welder Docking Station features all the required tools for butt welding wire ends together with the Non-Stop® Wire Dispensing System. The unit features a resistance butt welder (110v or 220v), wire parters for cutting flush wire ends, and a wire gage block for checking the wire diameter to ensure a smooth wire feed. Wire Sizer (shown in photo) for removing the burr in the welded joint sold separately. Compatible with solid or cored ferrous metal wires up to .078 (2mm) in diameter.
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Wire Parters
Wire Parters will cut flat wire ends in order to butt weld wires together properly when using the Non-Stop® Wire Dispensing System. Note: Wire Parters included on Butt Welder Docking Station.
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Wire Sizer
The Wire Sizer for the Non-Stop® Wire Dispensing System is designed to quickly and cleanly size the butt welded wire joint by removing the burr in the weld. Simply insert the wire, clamp down and pull the lever to remove the burr for smooth wire feeding. Wire Sizers are available for common solid and cored wire sizes up to .078″ (2mm). Replacement dies available, contact customer service for details.
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Wire Gage Block
Use the Wire Gage Block to ensure cleaned/sized wire joints will feed smoothly when using the Non-Stop® Wire Dispensing System. The block includes slots for .035” (0.9mm), .045” (1.2mm), .052” (1.3mm) and .062” (1.6mm) wire. Note: Wire Gage Block included on Butt Welder Docking Station.
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Guide Module Mounting Adapters
Two adapter options are available for mounting Wire Guide Modules on top of the Non-Stop® Wire System: The rigid adapter mounts the Modules in a fixed position, and the swivel adapter allows 360° rotation.
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