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Guide Module 360° Union Adapter Kit
The Union Adapter Kit allows dual 360° directional adjustment of Modules installed on each side of the adapter. Includes face mount bracket. Compatible with following models of Wire Wizard® Guide Modules:
- WGM-1
- WGM-1-S
- WGM-M-1
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Guide Module Direct Pull Inlet Guide
Direct pull inlet guide fitting (for feeding wire directly into Module) for the following models of Wire Wizard® Guide Modules:
- WGM-1
- WGM-1-S
- WGM-M-1
- WGM-LW-1
Includes ceramic inlet to eliminate wire shaving. Compatible with ferrous or non-ferrous wires.
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45° Guide Module with Polymer Rollers
The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180°. Compatible with ferrous and non-ferrous wires up to 5/64 (2mm). Required end cap kits sold separately.
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45° Guide Module HD with Steel Rollers
The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180°. HD Modules contain heavy duty steel rollers and are compatible with cored and stainless steel wires up to 5/64 (2mm). Required end cap kits sold separately.
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90° Mini Guide Module for Solid Wire
The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. 90° Guide Modules may also be connected to form a tight 180° turn. Compatible with ferrous and non-ferrous wires up to .052 (1.3mm). Required end cap kits sold separately.
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Guide Module End Cap Kit
Wire Wizard® Guide Module End Cap Kits include both ends (end cap A & B) and attachment hardware. Each end is 1/2″ NPS-F threaded to fit connectors such as the WGM-A5 or A-10HM. These end caps fit the following models:
- WGM-1: 45° Standard Module
- WGM-1-S: 45° Module for Cored & Stainless Wire
- WGM-M-1: 90° Mini Module
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90° Guide Module Roof Swivel Kit
Designed for enclosed weld cells, the 90° Wire Wizard® Guide Module Roof Swivel Kit includes a compact 90° module with single-sided rollers, along with roof mounting hardware. The Roof Swivel Kit is ideal for robotic applications where the wire must be delivered from overhead, and may be mounted on top of below the roof. Compatible with ferrous and non-ferrous wires up to .052 (1.3mm). Quick disconnect shown in photo sold separately (P/N A-4-ST-I).
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Wire Guide Caps
Wire Guide Caps are required for initial wire feeding when using Wire Guide Modules with cored wires. Simply crimp the guide cap onto the end of the wire and feed wire to the feeder. Guide Caps may also be used with other wires to avoid hang-ups when initially feeding wire from a new package to the feeder. 100 caps/pkg.
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Small Steel Wire Straightener
The Wire Wizard® Small Steel Wire Straightener is designed for straightening or recasting steel wire sizes .035 to .062. The main body is constructed of aluminum, making our straighteners some of the lightest in the market. All models are equipped with a locating calibration on the face of the unit and a fine adjustment scale on the tension knob. This results in an extremely fast and accurate setting of wire cast. Our full range of fittings and inlet guides guarantee a trouble-free fit for any application or system. Click here for wire straightener fittings.
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Aluminum Wire Straightener
The Wire Wizard® Aluminum Wire Straightener is designed for straightening or recasting aluminum and other non-ferrous wire sizes .035 to .062. The main body is constructed of aluminum, making our straighteners some of the lightest in the market. All models are equipped with a locating calibration on the face of the unit and a fine adjustment scale on the tension knob. This results in an extremely fast and accurate setting of wire cast. Our full range of fittings and inlet guides guarantee a trouble-free fit for any application or system. Click here for wire straightener fittings.
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Medium Wire Straightener
Medium Wire Straightener
For Wire Sizes .062 to 3/32” (1.6 – 2.4mm)
Dimensions: 5.71” W x 3.34” H x 1.875” D
(145mm W x 84.7mm H x 47.63mm D)
Weight: 1.75 lbs (0.8 kg) -
Large Wire Straightener
Large Wire Straightener
For Wire Sizes 3/32″ to 5/32″ (2.4-4mm)
Ideal for heavy duty SAW applications
Dimensions: 8.66” W x 4.09” H x 2.25” D
(220mm W x 103.8mm H x 57.2mm D)
Weight: 4 lbs (1.8 kg) -
Fittings for Small Wire Straighteners
Threaded and non-threaded fittings are available for the WSS-100 and WSS-100-A Small Wire Straighteners. For the WSS-100-A model, use aluminum/non-ferrous wire setup shown for the A-1QD-5/32 or A-1LN-S-5/32 fittings. A-4L-H polymer liner and quick disconnects sold separately.
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Inlet/Outlet Kit for Medium Wire Straightener
The inlet/outlet kit for the medium wire straightener includes one adapter with a male fitting and one with a quick disconnect. Fits standard Wire Wizard® quick disconnects (not compatible with HD style connectors).
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Inlet/Outlet Kit for Large Wire Straightener
The inlet/outlet kit for the large wire straightener includes one adapter with a male fitting (A-16M-ST-HD) and one with a quick disconnect (A-4HD). Fits HD style Wire Wizard® quick disconnects.
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Insulated Mounting Kits
Insulated mounting kits are available for all models of Wire Wizard® Wire Straighteners. Each kit includes an insulator plate with two insulating sleeves and mounting bolts.
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