Maximize the performance of your welding boom with an optimized wire delivery setup featuring the Wire Guide Module® System. Welding booms are also notorious for additional wear & tear on torch liners. E-Power® Replacement Torch Liners feature an innovative design with a coated elliptical wire for a smooth wire feedability and greatly reduced wire friction. The additional durability they provide makes them ideal for boom applications with constant bending and flexing. Wire Wizard has delivery solutions for steel & aluminum wire, and we've helped many manufacturers utilizing booms make the switch from wire spools to more cost effective bulk wire drums.

Need help with a challenging welding boom application? The Wizards are here to help! Email our field engineers at ineedawizard@wire-wizard.com and we'll get your boom BOOMING!



Eliminate excess wire friction with the new Wire Wizard inlet guide for the Lincoln Electric® Twin-wire HyperFill® system.

  • For Twin-wire HyperFill® system with Lincoln Electric® AutoDrive® 4R220 Wire Feeder
  • Includes ceramic outlet to eliminate the additional wire friction in a twin-wire system
  • Compatible with wire sizes up to .052 (1.3mm)
  • Requires the HyperFill® Wire Feeder Kit

A common question we get asked about the PowerBall® MIG welding gun is why there is a power cable at the rear connection on the gun. The answer? As with the entire PowerBall® design, this jumper cable is there to improve conductivity of course! The cable features an ultrasonically welded copper lug, with consolidated copper wire instead of separate strands of wire seen in crimped cable lugs. This both enhances conductivity and helps reduce shorts that can occur inside the wire feeder.

Traditional MIG gun designs draw power through the power pin (referred to as the feeder adapter on PowerBall® guns). This is not ideal, as the current is negatively affected by electrical resistance in the drive roll assembly on the feeder. Additionally, power pins are typically made out of brass, a poor electrical conductor. With the PowerBall® power cable, the welding gun is drawing current straight from the power source through an all-copper connection, maximizing conductivity and providing faster, smoother arc starts.


Wire Wizard's headquarters and manufacturing facilities in Jackson, MI were hit by the worst ice storm in Michigan in 50 years last week. This resulted in an extended power outage that knocked out both our power and phone systems Wednesday evening through Saturday (2/22-2/25). We are happy to say that power was restored on Sunday afternoon (2/26) and we are back up and running at full capacity! Thank you for your patience during this time.


To request printed catalogs, please call customer service at 517-782-8040 ext. 1 or email us at sales@wire-wizard.com


WIZARD TECH ONLINE TRAINING & WEBINARS
Expand your industry knowledge by learning about new products, tools and techniques to solve the toughest welding challenges. Our comprehensive online training system includes a series of training modules that cover everything from wire dispensing basics to optimizing equipment for maximum arc welding performance and productivity.

Click here for more information on the Wizard Tech Online Training Program


ELCo Enterprises, Inc. • 5750 Marathon Drive • Jackson, MI USA 49201
Phone: 517-782-8040 • wire-wizard.com