VISIT US AT FABTECH & GET WIZARD OPTIMIZED!

Stop by the Wire Wizard® booth at FABTECH in Orlando to find out how we can help you optimize your weld cells to maximize welding productivity! Talk to our dedicated team of Wizards at the show for solutions to your most challenging production pains.

PLEASE NOTE: FABTECH 2024 IS STILL PROCEEDING AS PLANNED. OUR THOUGHTS AND PRAYERS GO OUT TO THOSE AFFECTED BY HURRICANE MILTON IN FLORIDA. FOR UPDATES AND OTHER INFORMATION REGARDING THE SHOW, PLEASE VISIT THE FABTECH WEBSITE OR SOCIAL MEDIA PAGES.


Over 12 years ago, the innovative Wire Guide Module® System revolutionized MIG wire delivery and has now become the standard on the majority of industrial weld cells. Now, we have taken that revolutionary product and made it even better! Featured in our FABTECH booth this year and launching in the first quarter of 2025, the new Wire Guide Module design now includes a removable quick access panel for easy disassembly without uninstalling from production line, reducing time for maintenance and troubleshooting. In addition, we have added another roller at each end of the module that eliminates wire hang-ups and further reduces wire friction.


The new & improved line of Torch Wizard® Robotic Nozzle Cleaning Stations feature Ethernet and IO-Link capability. 2025 models will also feature several design updates for easy maintenance. Built tough for reliable performance in high volume production applications, Torch Wizard® Nozzle Cleaning Stations feature no belts that wear out and no complex circuit boards that burn out in industrial environments. Proudly Made in USA.

New features and Improvements Include:

  • IO-Link or Ethernet option for connectivity in modern robotic welding cells
  • Quick access dual-hinged panel in rear of unit with modular design for easy maintenance
  • Status light to verify proper functionality
  • Automated self-diagnostics and maintenance mode
  • Gas flow sensor option
  • New models will be shipping starting in Q1 2025 - see below for details on our 2024 model year closeout sale!

Now compatible with additional robot makes and models! PowerBall® High Performance Robotic Torches are engineered to provide maximum conductivity with increased consumable life. The innovative torch design provides a higher amperage output than traditional air-cooled MIG welding torches, resulting in an energy efficient torch that can take on demanding welding applications with less heat build-up, increased consumable life and reduced spatter. The torches feature a modular uni-cable design that may be flipped to extend cable life, and a modular rotation piece for easy changeover from 220° to full 360° rotation. Proudly Made in USA.

PowerBall® Robotic Torches can now be integrated with the following robot models (with more to come!):

FANUC® MODELS
Fanuc 100iD
Fanuc 100iD/8L
Fanuc 100iD/10L
Fanuc 120iD
Fanuc 120iD/12L
Fanuc 100iC (M-10iA)
Fanuc 100iC/12
Fanuc 100iC/12S
Fanuc 100iC/6L
Fanuc 100iC/7L
Fanuc 100iC/8L
Fanuc 120iC
Fanuc 120iC/10L
Fanuc 120iC/12L

KAWASAKI® MODEL
BA006N

KUKA® MODELS
KR 6 R1840-2
KR 8 R1420-2
KR 8 R1640-2
KR 8 R2100-2

YASKAWA® MODELS
AR1440
AR1730
AR2010
AR3120

OTC® MODEL
FD-B6L-S2


Launching in 2025, the new WizardGear® Robot Cable Management Kits will feature an innovative dual-function clamp and ball joint design. The articulating ball joints provide 20° of rotation for enhanced flexibility and may be locked in position by simply rotating 180°. WizardGear® robot cable management kits provide organization, support and protection for all lines and cables attached to robots. Using zip ties or other poor methods of attachment can void the warranty on control cables and cause unnecessary downtime. Kits with welding cable feature PowerBall® energy efficient cable with consolidated copper lugs (patented design). Proudly Made in USA.


The new PowerBall® Heat Spring is designed to reduce heat exposure in high heat and long duty cycle semi-automatic applications. It creates a pocket of air around the neck for better heat dissipation than solutions that cover t he entire neck. Compatible with long and extra long neck lengths. Click here to read a success story on the heat spring featured in our June newsletter.


To request printed catalogs, please call customer service at 517-782-8040 ext. 1 or email us at sales@wire-wizard.com


ELCo Enterprises, Inc. • 5750 Marathon Drive • Jackson, MI USA 49201
Phone: 517-782-8040 • wire-wizard.com