Eliminate downtime for bulk wire changeover

Is your productivity starving while waiting for a new drum of wire to be installed on your robotic weld cell? Eliminate the downtime for wire changeover and feed the bead with the Non-Stop® Wire System! The system uses an innovative process to join the end wire from the active drum with the start wire of a new full drum, preventing the stoppage in production normally required for changing out bulk wire. Compatible with bulk wire packaging designs with the end wire present at the top of the drum or box.

Keep Production Lines Running Non-Stop
No need to shut down the weld cell or entire production line for an extended period of time to change out wire. Wire transfer between drums happens without any additional operator action required.

Reduce Downtime During Labor Shortages
Every second counts with the current labor shortage many manufacturers are experiencing. Operators can spend less time on the wire changeout process and more time addressing critical issues.

Fast ROI!
Wire changeover time can sometimes be up to 15 minutes (or more) depending on the application. The Non-Stop® eliminates this and also prevents wire from running out and causing burn-backs.

Centrally Locate Drums with a Wire Feed Assist
Reduce downtime even further by centrally locating multiple Non-Stop® Systems with the Wire Pilot® Feed Assist, which will allow friction-free long distance wire feeding to each robot.

Our offices will be closed on July 4th and 5th in celebration of the Independence Day holiday. From all of us here at Wire Wizard, we wish you and your family a safe and freedom-filled Independence Day!

Just like the battery in your smartphone, the performance of traditional crimped welding cables will degrade over time, resulting in reduced current transfer and less electrical stability. PowerBall® Welding Cables feature an energy efficient design with an ultrasonically welded (USW) connection to the lug for enhanced conductivity. In testing (see graph below), USW cables offered consistent current transfer over time, providing an increased service life over crimped cables. Additionally, the stronger connection to the lug means USW cables are much more durable in robotic applications. USW cable connections are featured on PowerBall® MIG Welding Guns and WizardGear® Robot Cable Management Kits.

Comparison in copper strands of a USW welded vs. crimped cable lug.



To request printed catalogs, please call customer service at 517-782-8040 ext. 1 or email us at sales@wire-wizard.com


WIZARD TECH ONLINE TRAINING & WEBINARS
Expand your industry knowledge by learning about new products, tools and techniques to solve the toughest welding challenges. Our comprehensive online training system includes a series of training modules that cover everything from wire dispensing basics to optimizing equipment for maximum arc welding performance and productivity.

Click here for more information on the Wizard Tech Online Training Program


ELCo Enterprises, Inc. • 5750 Marathon Drive • Jackson, MI USA 49201
Phone: 517-782-8040 • wire-wizard.com