Weld Central® Controller
The Weld Central® is a Process Optimization System that monitors and tracks key (time-stamped) process variables, including current, voltage, wire feed speed, gas flow & feed motor current. This information can be utilized for both process optimization and determining the weld cell OEE (Overall Equipment Effectiveness). Combined with the Wizard View® software, the Weld Central® is the ultimate weld cell performance monitoring system! Controller includes Wizard View® Software Package (1 license per controller).
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Description
The new Weld Central® is a Process Optimization System that monitors and tracks key (time-stamped) process variables, including current, voltage, wire feed speed, gas flow & feed motor current. This information can be utilized for both process optimization and determining the weld cell OEE (Overall Equipment Effectiveness). Combined with the Wizard View® software, the Weld Central® is the ultimate weld cell performance monitoring system! Controller includes Wizard View® Software Package (1 license per controller).
Weld Central® & Wizard View® Features:
- Monitor robotic or semi-automatic weld cells through a PC or mobile device using the Wizard View® software, where collected data can be viewed, charted & exported in a user friendly web browser interface
- Intuitive dashboard displays all welding data in an interactive chart and shows overview of the total number of welds, wire usage, gas usage, power usage & arc on time for a selected time frame
- Equipment agnostic – utilizes sensors compatible with all brands of wire feeders and power sources
- More than just a data acquisition system – connect to a PLC or process controller to prevent costly weld quality issues and trigger alerts for weld faults or when wire or gas is low
- Data may be tracked for each weld and assembly, and may also be exported to a CSV file
- Four Active Outputs that can activate an alarm or stop the welding process through the PLC:
- Arc Stability: Triggered when voltage, amperage, wire feed or gas flow exceed user defined thresholds
- Weld Quality: Triggered when voltage, amperage, wire feed & gas flow meet user-defined limits
- Assembly Passed: Triggered if data from all welds is within weld ID and assembly parameters
- Assembly Failed: Triggered when data does not meet the user-defined parameters for an assembly
- Three Active Inputs for resetting outputs, reset for new wire drum & reset for new gas canister (if applicable)
- Internal memory on controller stores up to 4,000 weld summaries
ORDERING & CUSTOMER SERVICE:
Our sales and customer service representatives are available Monday-Friday, 8:00AM-5:00PM (EST) at our main office by calling 517-782-8040. Any orders placed after 3:00PM for same day shipping will be charged a $50.00 expedite fee. We can also be reached by fax 24 hours a day, seven days a week at 517-782-8039. When ordering, please state your company’s “bill to” and “ship to” address, purchase order number, part number, quantity, item description, and any special shipping instructions. All purchases will be shipped UPS ground unless otherwise specified. Items too large for UPS, will be shipped by commercial carrier.
INTERNATIONAL ORDERS OUTSIDE NORTH AMERICA:
International orders outside of North America will be shipped by our global distribution partners. ELCo Enterprises has distributors located worldwide in Europe (Wire Wizard Europe), Asia, Australia, India and elsewhere.
RETURNS:
All returns must be in new condition and authorized by ELCo by use of a Returned Merchandise Authorization
Number (RMA) within 30 days of the purchase date. Returns are subject to a 20% restocking fee.
$75 minimum order.
NOTE: Purchases cannot be delivered to post office boxes.