NEW POWERBALL® TORCH PRODUCT CATALOG

NEW POWERBALL® TORCH PRODUCT CATALOGS NOW AVAILABLE

The new PowerBall® Torch Product Catalog is here! The updated catalog includes our full line of high performance torch products, including the new products highlighted in this newsletter. To request printed copies, contact customer support at 517-782-8040 or talk to your Wire Wizard® Technical Sales Expert.

CLICK HERE TO DOWNLOAD THE FULL CATALOG (PDF)




UP TO 3X OR MORE CONTACT TIP LIFE

PowerBall® XD Contact Tips feature our high performance patented PowerBall® contact tip design, manufactured with a heavy duty copper chrome zirconium (Cu-Cr-Zr) alloy to increase service life and heat resistance. In testing, a major tier 1 automotive manufacturer recently achieved 3X longer contact tip life over standard copper tips when using PowerBall® XD tips. Available in standard 9mm O.D. for wire sizes up to .062 (1.6mm).

  • Copper chrome zirconium (Cu-Cr-Zr) alloy material features wear-resistant properties that extend tip life, reducing downtime for changing contact tips
  • Withstands higher temperatures than standard copper tips, making them ideal for long duty cycle robotic applications and longitudinal seam welding
  • Priced approximately 40% more than standard copper tips, with a 3X longer life on average for a positive ROI, plus reduced downtime!
  • Use with standard PowerBall® diffusers for 9mm tips or PowerBall® replacement diffusers for other MIG torch manufacturers
  • Available in 10 pack or bulk 500 count packages

Contact customer support or your Wire Wizard® Technical Sales Expert for trial packages. Adaptable to most OEM torch manufacturers (with PowerBall® replacement diffusers).

POWERBALL® FIXED AUTOMATION WELDING TORCH

The PowerBall® Fixed Automation Torch utilizes the same revolutionary design featured in PowerBall® Semi-automatic Torches, with an energy efficient all-copper current path. Designed for fixed mount applications such as linear or lathe welding, these heavy-duty air-cooled torches are rated for 500 Amps at 100% duty cycle. Proudly Made in USA.


  • High duty cycle air-cooled design can replace water-cooled torches in many applications
  • All-copper current path for optimum conductivity and cooling
  • Long-life PowerBall® tips, liners and 2-piece nozzles reduce consumable costs
  • Fully repairable design for reduced long term operating costs
  • Provides superb performance for longitudinal seam welders when combined with the Wire Wizard® Wire Guide Module® FLEX System for smooth wire delivery
  • Adjustable fixed automation mount (WTP-FAM) option available


ENHANCING CONDUCTIVITY FOR BETTER PRODUCTIVITY:
OPTIMIZING THE GMAW SECONDARY CIRCUIT


Wire Wizard® Magnetic Ground Clamps with copper grounding point for optimum conductivity

The PowerBall® all-copper current path maximizes conductivity in the GMAW secondary circuit, eliminating points of high resistance to optimize current transfer. This provides superior, consistent welding performance and longer consumable life for increased productivity and reduced operating costs.

Points of high electrical resistance occur at each connection point throughout the secondary GMAW circuit. The secondary loop includes all the components of the electrical circuit: power supply, ground cable, ground cable clamp, welding arc, welding wire, torch components, wire feeder and the power cable from the power supply to the feeder. The design and quality of each component affects the Electrical Efficiency (EE) and produces a compounding effect on the overall EE of the welding system.

In the PowerBall® optimized welding system, each component has been engineered to provide unrivaled current transfer. PowerBall® Welding Cables feature consolidated copper lugs at each terminal connection, eliminating the high resistance and performance degradation that occurs with traditional crimped cables. Wire Wizard® Magnetic Ground Clamps include a solid copper grounding point, ensuring superior conductivity and consistent welding performance. The all-copper current path design featured in PowerBall® MIG Welding Guns further optimizes current transfer, reducing heat build-up and extending the life of welding consumables.


Click here to read more about how the PowerBall® design optimizes Electrical Efficiency in our white paper

WIRE DELIVERY & SUPPORT EQUIPMENT CATALOG
Wire Wizard® Welding Products features a continually expanding line of weld wire delivery equipment and weld cell peripherals. We want to be your #1 welding product supplier; our team is committed to maximizing value through the finest quality products shipped in a timely manner at a competitive price. Our product catalog is available online or by mail in printed form.

Click here to download our Wire Delivery Catalog (9 mb)

To request printed catalogs, please call customer service at 517-782-8040 ext. 236 or email us at sales@wire-wizard.com

POWERBALL® TORCH PRODUCTS CATALOG
The new PowerBall® Torch Product Catalog is now available! This catalog includes our complete line of high performance torch products, including PowerBall® High Performance MIG Welding Guns and Consumables, PowerBall® Welding Cable, Direct Replacement Solutions and Torch Tools & Accessories.

Click here to download our Torch Products Catalog (6 mb)

To request printed catalogs, please call customer service at 517-782-8040 ext. 236 or email us at sales@wire-wizard.com

WIZARD TECH ONLINE TRAINING & WEBINARS
Expand your industry knowledge by learning about new products, tools and techniques to solve the toughest welding challenges. Our comprehensive online training system includes a series of training modules that cover everything from wire dispensing basics to optimizing equipment for maximum arc welding performance and productivity.

Click here for more information on the Wizard Tech Online Training Program




ELCo Enterprises, Inc. • 5750 Marathon Drive • Jackson, MI 49201
Phone: 517-782-8040 • Fax: 517-782-8039 • www.wire-wizard.com
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