Did you know Wire Wizard has American-made replacement torch consumables readily available for most MIG gun manufacturers? No supply chain issues here!

Replacement diffusers and insulators allow the use of high performance PowerBall® Contact Tips and Nozzles with other select MIG gun brands. Utilize the patented PowerBall® design to improve conductivity and welding performance on your existing torch. Boost the power of your torch with PowerBall® Consumables! Click here to see our available selection of replacement diffusers for adapting to PowerBall® tips & nozzles, in stock and ready to ship!

  • Superior conductivity and cooling creates longer lasting, high performance contact tips that eliminate arc failures
  • Copper alloy diffuser design ensures an all-copper current path for optimum conductivity and cooling
  • PowerBall® conversion currently available for the following torch brands: Tregaskiss®, Fronius®, Tweco®, Lincoln Electric®, Abicor Binzel® and SKS®
  • Buttress threads provide high torque, more contact surface and better thread durability
  • Optimized geometry helps prevent spatter build-up and burnbacks
  • Select diffusers feature notch at back end for easy removal in case of bonding to the nozzle
  • Proudly Made in USA



NEW VIDEO! GAS WIZARD™ GAS SAVERS
Check out our new video for Gas Wizard™ Gas Savers. Find out how you can reduce shielding gas usage by up to 35% or more with the installation of a simple device on each of your wire feeders.


Click here to watch this video on the Wire Wizard® Youtube Channel

QUICK TIP: EXTENDING CONTACT TIP LIFE
There are a number of factors that can affect contact tip life. Extending the life of your contact tips is beneficial not only for the cost-savings on the consumables, but also for the reduction in downtime required for changing the tips. Here are a few items that can be optimized to maximize your consumable life...

BEAT THE HEAT!
Heat is a major factor in determining contact tip life, especially in high amperage or long duty cycle welding applications. When the contact tip gets too hot, it becomes a magnet for weld spatter. The copper also becomes soft and can get disfigured from the wire feed. Excess spatter accumulation on the tip leads to burnbacks and an early death for the contact tip. To resolve this, use welding consumables and torches that offer superior cooling abilities. The PowerBall® consumable design features an all-copper current path, which provides excellent conductivity for superior cooling. For higher amperage/high heat applications, it may be beneficial to switch to copper chrome zirconium (Cu-Cr-Zr) contact tips, which can withstand higher temperatures than copper alone.

ELIMINATE SPATTER BUILDUP WITH A NOZZLE CLEANING STATION & ANTI-SPATTER
When it comes to industrial MIG welding, there's always going to be some spatter. Preventative measures must be taken to eliminate excess spatter buildup on the nozzle and tip. If the spatter on the nozzle is not kept in check by a cleaning station, it will eventually attach itself to the contact tip and cause an arc failure. The Torch Wizard® Nozzle Cleaning Station not only keeps the nozzle clean, it uses Blue Magic® or Blue Chill® anti-spatter to reduce spatter build-up on the contact tip as well. For high heat applications, Blue Magic® HD anti-spatter provides superb performance even at extreme temperatures, increasing consumable life in the most challenging welding conditions.

OPTIMIZE WIRE DELIVERY FOR SMOOTH FEEDING
An erratic wire feed can cause additional wear on contact tips, producing a "keyhole" effect where the inner bore of the tip transforms from round to an oval shape. This causes excess arc wander, not only negatively affecting the lifespan of the contact tip but also the weld quality. For optimum wire delivery, ensure your system is designed properly based on your welding configuration.
WIRE WIZARD® PRODUCT CATALOGS

To request printed catalogs, please call customer service at 517-782-8040 ext. 236 or email us at sales@wire-wizard.com


WIZARD TECH ONLINE TRAINING & WEBINARS
Expand your industry knowledge by learning about new products, tools and techniques to solve the toughest welding challenges. Our comprehensive online training system includes a series of training modules that cover everything from wire dispensing basics to optimizing equipment for maximum arc welding performance and productivity.

Click here for more information on the Wizard Tech Online Training Program





ELCo Enterprises, Inc. • 5750 Marathon Drive • Jackson, MI 49201
Phone: 517-782-8040 • Fax: 517-782-8039 • www.wire-wizard.com
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