Wire Guide Module® System

Wire Guide Module® System
  • Guide Module Feeder Mount Kit

    The Feeder Inlet Mounting Kit for Wire Wizard® Guide Modules is designed for mounting Guide Module assemblies to a wire feeder through an existing bracket or panel. Inspect wire feeder design for compatibility prior to ordering. Bracket shown for example only, not included with kit.

  • Guide Module Turn Table Adapter

    The Turn Table Adapter Bracket securely attaches Guide Module assemblies to the Wire Wizard® Mechanical Turn Table. Compatible with the following models of Guide Modules:

    • WGM-1
    • WGM-1-S
    • WGM-LW-1
  • Guide Module Quick Disconnect

    The WGM-A5 is the standard quick disconnect fitting for the WGM-1, WGM-1-S and WGM-M-1 style Guide Modules. Threads into either end cap (WGM-ECK-50) and also secures Modules to the WGM-A-10BK face mount bracket. Features an insulated connection point and delrin inlet guide.

  • Guide Module Compression Fitting

    Compression fitting for Guide Module System compatible with EC-4-R or FC-E conduit. Threads into either end cap on WGM-1, WGM-1-S or WGM-M-1.

    For connecting other conduit sizes, use the WGM-A5 quick disconnect.

  • Guide Module 1/2″ Male Disconnect

    1/2″ Male Disconnect fitting for the following models of Wire Wizard® Guide Modules:

    • WGM-1
    • WGM-1-S
    • WGM-M-1
  • Guide Module 360° Union Adapter Kit

    The Union Adapter Kit allows dual 360° directional adjustment of Modules installed on each side of the adapter. Available with and without face mount bracket (WGM-A-10BK). Compatible with following models of Wire Wizard® Guide Modules:

    • WGM-1
    • WGM-1-S
    • WGM-M-1
  • Guide Module Direct Pull Inlet Guide

    Direct pull inlet guide fitting (for feeding wire directly into Module) for the following models of Wire Wizard® Guide Modules:

    • WGM-1
    • WGM-1-S
    • WGM-M-1
    • WGM-LW-1

    Includes ceramic inlet to eliminate wire shaving. Compatible with ferrous or non-ferrous wires.

  • 45° Guide Module with Polymer Rollers

    The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180°. Compatible with ferrous and non-ferrous wires up to 5/64 (2mm). Required end cap kits sold separately.

  • 45° Guide Module HD with Steel Rollers

    The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180°. HD Modules contain heavy duty steel rollers and are compatible with cored and stainless steel wires up to 5/64 (2mm). Required end cap kits sold separately.

  • 90° Mini Guide Module for Solid Wire

    The Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more. 90° Guide Modules may also be connected to form a tight 180° turn. Compatible with ferrous and non-ferrous wires up to .052 (1.3mm). Required end cap kits sold separately.

  • Guide Module End Cap Kit

    Wire Wizard® Guide Module End Cap Kits include both ends (end cap A & B) and attachment hardware. Each end is 1/2″ NPS-F threaded to fit connectors such as the WGM-A5 or A-10HM. These end caps fit the following models:

    • WGM-1: 45° Standard Module
    • WGM-1-S: 45° Module for Cored & Stainless Wire
    • WGM-M-1: 90° Mini Module
  • 90° Guide Module Roof Swivel Kit

    Designed for enclosed weld cells, the 90° Wire Wizard® Guide Module Roof Swivel Kit includes a compact 90° module with single-sided rollers, along with roof mounting hardware. The Roof Swivel Kit is ideal for robotic applications where the wire must be delivered from overhead, and may be mounted on top of below the roof. Compatible with ferrous and non-ferrous wires up to .052 (1.3mm). Quick disconnect shown in photo sold separately (P/N A-4-ST-I).

  • Wire Guide Caps

    Wire Guide Caps are required for initial wire feeding when using Wire Guide Modules with cored wires. Simply crimp the guide cap onto the end of the wire and feed wire to the feeder. Guide Caps may also be used with other wires to avoid hang-ups when initially feeding wire from a new package to the feeder. 10 caps/pkg.

  • Guide Module Tool & Diagnostic Kit

    The Guide Module Tool & Diagnostic Kit Contains all the essential tools for installation & testing of the Guide Module System. The kit includes:

    • Required wrenches/pliers
    • Countersink Tool
    • Stone bit for rotary tools
    • Wire Draw Gauge
    • Extra nuts & bolts
    • Installation videos (on USB drive)

Wire Wizard® Guide Module System

The innovative Wire Wizard® Guide Module System utilizes a series of rollers with bearings to allow the weld wire to "coast" around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more, allowing wire packages to be centrally located. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180° within the wire dispensing system. Compatible with ferrous and non-ferrous wires. Patented Design.

  • Eliminates skid friction on the wire in areas where bends/corners are necessary throughout the wire dispensing system
  • The Guide Module System has turned POUNDS of pull force at the feeder into OUNCES!
  • Increases consumable life by reducing wire friction
  • Smooth, low friction wire feeding improves consistency of welds, eliminates arc failures and reduces downtime
  • Allows long distance conduit runs of 100 ft+ (30.5m+)
  • May be mounted to the drum cover, on the weld cell or in-line; compatible with drums, boxes & wood reels
  • Saves floor space by allowing wire packages to be located closer to the cell wall
  • Four Models Available to Cover Virtually all Welding Applications:
    • Standard Guide Module: For solid wires .035 to 5/64” (0.9 – 2mm)
    • 90° Mini Guide Module: For solid wires up to .052 (1.3mm), compact size for tight 90° turns
    • Heavy Duty Guide Module HD: For cored & stainless steel wires .035 to 5/64” (0.9 – 2mm)
    • Large Guide Module XL: Compatible with large wire 3/32” to 5/32” (2.4 – 4mm)

Application Examples