SAW Wire Delivery Equipment

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  • Quick Disconnects for HD Connectors

    Wire Wizard® HD Quick Disconnects feature 8 ball bearings with a rubber o-ring for secure conduit connections throughout the wire delivery system. Other disconnects on the market often only have 3 ball bearings, resulting in a loose connection that can result in unnecessary downtime. These male threaded disconnects (3/8″ NPT or 1/2″ NPS threads) are compatible with Wire Wizard® HD fittings only (commonly used for large wire/SAW applications).

  • Replacement Ferrules

    Replacement ferrules for compression style conduit connectors. For installations using compression fittings, ordering extra ferrules is highly recommended. Choose the proper size ferrule based on the compression fitting part number.

  • FLEX Guide Modules for Large Wire

    Featuring the same innovative concept as the fixed radius Wire Wizard® Guide Modules, the Guide Module® FLEX System is designed especially for welding applications using a traversing axis, gantry or boom. The FLEX utilizes a series of rollers with bearings to eliminate skid friction on the wire, providing a smooth, consistent wire feed. Externally mountable to select igus® Track Systems. Large FLEX Modules are compatible with steel wire 1/16″ to 5/32” (1.6–4mm), making them an ideal solution for SAW welding applications. End caps (sold separately) are 1/2″ NPT-F threaded to fit Large Guide Module Fittings. Patent pending design.

  • End Cap Kit for Large FLEX Modules

    End caps are required when installing Large FLEX Modules. Each kit includes one of each end cap. Each end cap is 1/2″ NPT-F threaded to fit Large Guide Module fittings. Two kits are available, one with a flange for mounting (inc. 4 mounting holes) and one without. End caps are 1/2″ NPT-F threaded to fit Large Guide Module Fittings.

  • Guide Module Turn Table Adapter

    The Turn Table Adapter Bracket securely attaches Guide Module assemblies to the Wire Wizard® Mechanical Turn Table. Compatible with the following models of Guide Modules:

    • WGM-1
    • WGM-1-S
    • WGM-LW-1
  • Guide Module Direct Pull Inlet Guide

    Direct pull inlet guide fitting (for feeding wire directly into Module) for the following models of Wire Wizard® Guide Modules:

    • WGM-1
    • WGM-1-S
    • WGM-M-1
    • WGM-LW-1

    Includes ceramic inlet to eliminate wire shaving. Compatible with ferrous or non-ferrous wires.

  • Medium Wire Straightener

    Medium Wire Straightener
    For Wire Sizes .062 to 3/32” (1.6 – 2.4mm)
    Dimensions: 5.71” W x 3.34” H x 1.875” D
    (145mm W x 84.7mm H x 47.63mm D)
    Weight: 1.75 lbs (0.8 kg)

  • Large Wire Straightener

    Large Wire Straightener

    For Wire Sizes 3/32″ to 5/32″ (2.4-4mm)
    Ideal for heavy duty SAW applications
    Dimensions: 8.66” W x 4.09” H x 2.25” D
    (220mm W x 103.8mm H x 57.2mm D)
    Weight: 4 lbs (1.8 kg)

  • Inlet/Outlet Kit for Medium Wire Straightener

    The inlet/outlet kit for the medium wire straightener includes one adapter with a male fitting and one with a quick disconnect. Fits standard Wire Wizard® quick disconnects (not compatible with HD style connectors).

  • Inlet/Outlet Kit for Large Wire Straightener

    The inlet/outlet kit for the large wire straightener includes one adapter with a male fitting (A-16M-ST-HD) and one with a quick disconnect (A-4HD). Fits HD style Wire Wizard® quick disconnects.

  • Insulated Mounting Kits

    Insulated mounting kits are available for all models of Wire Wizard® Wire Straighteners. Each kit includes an insulator plate with two insulating sleeves and mounting bolts.

  • Large Wire Adapter with Ceramic Inlet

    Adapter (with 3/8 NPT-F threads) for large or medium wire straightener for connection to A-4HD quick disconnect. Includes ceramic inlet to eliminate wire shaving.

  • Adapter for Lincoln Electric® 10S Feeder

    Outlet adapter for large or medium wire straightener for connection to the Lincoln Electric® 10S wire feeder. Includes ceramic inlet to eliminate wire shaving.