New Products

WIRE WIZARD® MOTORIZED VERTICAL DEREELER

A Heavy Duty Dereeler Ideal for Heavy Duty Wire

The new heavy duty Wire Wizard® Motorized Vertical Dereeler is the ideal way to handle large diameter wire as large as 5/32”. This dereeler allows for accurate welding with large wire by completely eliminating wire flip as well as preventing flux-core splitting, excessive tip wear, pulsating, burn back and blown holes. The elimination of wire flip will result in improved arc initiation with much less downtime for wire changeover. By using an air-cylinder style tensioner and maintaining slight tension on the wire, our pneumatic motor allows an effortless feed of stainless, aluminum, flux-cored and all diameters of standard wire. It includes our patented Wire Pilot™ Feed Assist (mounted on top of the front arm) to ensure smooth wire feeding and greatly reduce the pull on the feed motor. Modification options are available, please contact our customer service department. Made in the U.S.A.


Torch Wizard™ Nozzle Spray Station

The fast and efficient nozzle cleaning solution!

In a single spray, the Torch Wizard™ Nozzle Spray Station effectively reduces spatter build up on MIG welding nozzles. It swiftly coats the nozzle bore, face and exterior all at once. Two models are available – one is pneumatic for semi-automatic applications and the other is electric for 5-pin connector robotic applications (can be actuated by using a PLC controller). When used with Blue Magic™ or Blue Chill™ Anti-Spatter, the Nozzle Spray Station provides better gas flow, improved weld quality, extended nozzle life and increased weld cell up time. The unit may be mounted either vertically or horizontally depending on your weld cell setup. Made in the U.S.A.


Wizard Shield™ Refillable Anti-Spatter Spray Can

The Environmentally Safe Way to Apply Welding Anti-Spatter

The Wizard Shield™ Metal Protectant Spray Can is a refillable and rechargeable sprayer that is designed to apply Blue Magic™ or Blue Chill™ Welding Anti-Spatter Solution. This heavy duty spray can is easy to refill and recharges quickly using only compressed air – no CO2! A cost effective and environmentally safe alternative to disposable cans, each sprayer will pay for itself in a relatively short period of time. Buying disposable cans will no longer be necessary and there are substantial cost-savings when purchasing bulk quantities of anti-spatter to refill the cans instead of throwing them away.

Eight replacement spray nozzles with four distinctive spray patterns are included with each 16 oz. can along with an extra valve. All parts are removable and replaceable. Made in the U.S.A.

 


CONDUIT ARMOR™ SPATTER-RESISTANT CONDUIT

New protective coating prevents welding spatter damage

Conduit Armor Conduit Armor™ Weld Wire Conduit from ELCo Enterprises, Inc., is specially coated to prevent melting in high temperature and high spatter areas in or near the weld cell. In addition, it has the same features as our standard conduit with a low drag coefficient, high durability and it also reduces the pull on the feed motor by as much as 4 pounds (1.81 kg). Our spatter-resistant Conduit Armor is available as an option on our blue polymer conduit and is now standard on extra flexible conduit in either bulk or pre-cut lengths. UL-94-VO compliant. Made in the U.S.A.

 


NON-STOP WIRE DISPENSING SYSTEM

Changing wire will never be the same!

 

The Non-Stop Wire Dispensing Package utilizes a unique process that joins the end wire from an empty drum with the start wire of the next full drum, eliminating downtime for wire changeover, optimizing production time and reducing costs. This innovative new system works with one and two-station robotic cells and it will accept any fiber drum or cardboard wire packaging design. The wire guide arm assists in wire transfer during automatic change with no manual operator action required. Both butt-welding and flash removal operations take only seconds and the two wire ends may be joined during the welding cycle. With our new easy-to-use resistance Butt Welder, joining the wire ends together is effortless!

 

 

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