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PowerBall® Semi-automatic MIG Guns
Introducing the new PowerBall® Industrial MIG Welding Guns! Utilizing our patented and proven consumables design, PowerBall® MIG guns are engineered to provide maximum conductivity with increased consumable life. The revolutionary new gun design provides a higher amperage output, resulting in an energy efficient torch that can take on the toughest welding applications. Higher conductivity and efficiency also means less heat build-up in the gun for superior cooling. The PowerBall® welding gun sets a new standard for GMAW performance! More info...

  Maximum conductivity with superior cooling
  Rounded tip & reduced heat prevents spatter build-up and burn backs
  Built tough to handle heavy duty industrial welding applications
  Buttress threads provide high axial force & better electrical contact
  Ergonomic, durable handle with comfort grip
  Long lasting contact tips and torch liners reduce consumable costs
PowerBall® Replacement Robotic Goosenecks
New PowerBall® High Performance Replacement Robotic MIG Goosenecks feature our patented and proven consumables design, engineered to provide maximum conductivity with increased consumable life. PowerBall® robotic guns stay cooler than the leading competitor and also have less spatter adhesion due to the reduced heat build-up. More info...

  Maximum conductivity with superior cooling
  Rounded tip & reduced heat prevents spatter build-up and burn backs
  Built tough to handle heavy duty robotic welding applications
  Buttress threads provide high axial force & better electrical contact
  Patent pending Elliptical Wire Liners with proprietary coating reduce skid friction and eliminates wire shaving
  65% COOLER than the leading competitor after 10 welds @ 40 seconds per weld, 230 amps (w/.045 steel wire)
Call 517-782-8040 or email Sales@wire-wizard.com to sign up for a trial and see the PowerBall® Difference!


Wizard View™ Dashboard

OPTIMIZE YOUR WELD CELL PERFORMANCE & OEE!

The new Weld Central™ is a Process Optimization System that monitors and tracks key (time-stamped) process variables, including current, voltage, wire feed speed, gas flow & feed motor current. This information can be utilized for both process optimization and determining the weld cell OEE (Overall Equipment Effectiveness). Combined with the Wizard View™ software, the Weld Central™ is the ultimate weld cell performance monitoring system! More info...

  Monitor robotic or semi-automatic weld cells through a PC or mobile device using the Wizard View™ software, where collected data can be viewed, charted & exported in a user friendly web browser interface
  More than just a data acquisition system - may be connected to a PLC to prevent costly weld quality issues
  Equipment agnostic - utilizes sensors compatible with all brands of wire feeders and power sources
  Internal memory stores up to 4,000 weld summaries
  Alarm Outputs for Arc Stability, Weld Quality, Assembly Pass and Assembly Fail

Adjustable Gas Savers
New Wire Wizard® Adjustable Gas Savers cut gas usage and allow the ultimate fine tuning for inert gas! The gas saver works by restricting gas surge upon arc starts, and the included screen prevents blockage. After installing, manufacturers have seens an average of 35% in gas savings. Some manufacturers have even saved up to 50% on inert gas!

  Reduces gas consumption by restricting gas surge upon arc starts, screen also prevents blockage
  Adjustable valve allows full control of gas flow, an added benefit for facilities utilizing long bulk gas delivery systems with pressure drops
  Gas savers available for the inlet or outlet side of gas solenoid


The new WizardGear™ line of robot cable management products provides organization, support and protection for all lines and cables attached to robots. Keep cables free from damage that can cause unnecessary downtime and costly repairs. Cable organizers are currently available for Fanuc® robots (100/120ic series) and more are in development for others. Custom cable management systems also available.
Click here for more information.

  Provides organization, support and protection for all lines and cables attached to robots
  Protects cables from damage that can cause unnecessary downtime and costly repairs
  Approved by Fanuc® for securing & protecting control cables – other attachment methods may void warranty on cables
  Cable & Conduit Balancers, as well as Spatter-Resistant Cable Sleeves also available
  Custom cable management systems can be developed for other robot models


Model CM-F-3
DELUXE CABLE MANAGEMENT KIT
Installed on a Fanuc® 100ic Robot (includes 3/0 welding cable)

Model CM-F-1 BASIC CABLE MANAGEMENT KIT
The Basic WizardGear™ Cable Management Kit includes the robot base adapter (A), 3 cable clamp assemblies (B). Additional bracket (C) available for robot peripherals.


 
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